: | Mar 7, 2008 |
. | Secure the engine to the engine stand.
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Install the oil pump assembly.
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. | Install the baffle plate.
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Install the oil strainer pick-up assembly.
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. | Install the oil pan.
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. | Tighten the oil pan bolts in the sequence shown
to 20 Nm (15 lb.ft). ![]() |
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Install the flexplate.
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. | Install the coolant pump.
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Install the knock sensors (KS).
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. | Position the starter motor.
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. | Attach the engine mounting bracket. ![]() |
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Install the RH cylinder head.
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Install the cylinder head bolts.
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. | Install the LH camshafts.
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. | Install the camshaft bearing caps.
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. | Install the sprocket retaining Torx bolts to the camshafts. |
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Measure and record the tappet clearances.
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Remove the camshafts.
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. | Remove the valve tappets, replace with selected tappets. |
. | Install the camshafts.
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. | Install the camshaft bearing caps.
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Check valve tappet clearances are correct.
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. | Repeat the operation for the RH camshafts. |
. | Install the special tool to the LH cylinder
head. ![]() |
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Depress the LH secondary timing chain tensioner piston.
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. | Install the LH secondary timing chain tensioner
retaining bolts.
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Install the LH secondary timing chain and sprockets to the camshafts.
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. | Tension the secondary timing chain.
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. | Repeat the operation for the RH camshafts. |
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Install the LH primary timing chain.
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. | Install the LH primary chain tensioner guide.
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Install the LH primary timing chain tensioner.
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Install the special tool to the exhaust camshaft sprocket.
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. | Install the LH variable camshaft timing (VCT)
oil control unit.
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. | Install the RH primary timing chain.
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. | Install the RH primary timing chain tensioner
guide.
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Install the RH primary timing chain tensioner.
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Install the special tool to the exhaust camshaft sprocket.
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. | Install the RH VCT oil control unit.
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. | Remove the special tool from the LH cylinder
head. ![]() |
. | Remove the special tool from the RH cylinder
head. ![]() |
. | Remove the crankshaft locking tool.
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. | Install the engine front cover.
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. | Evenly and progressively tighten the bolts in
the sequence shown to 12 Nm (9 lb.ft). ![]() |
. | Using the special tools, install the crankshaft
front seal.
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. | Using the special tools, install the crankshaft
front seal.
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. | Install the crankshaft pulley.
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. | Install the crankshaft pulley locking ring. |
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Install, but do not tighten, the new crankshaft pulley bolt. |
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Using the special tools, retain the crankshaft pulley.
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. | Remove the special tools. |
. | Install new valve cover plug aperture gaskets.
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Install the valve cover.
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. | Install the valve cover retaining bolts.
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. | Install new valve cover plug aperture gaskets.
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Install the valve cover.
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. | Install the valve cover retaining bolts.
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. | Install the 8 ignition coil-on-plugs.
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. | Install the generator mounting bracket.
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. | Install the A/C mounting bracket. ![]() |
. | Install the coolant manifold.
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. | Install the coolant pump pulley.
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. | Install the accessory drive belt idler pulley.
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. | With assistance, install the intake manifold.
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. | Install the purge valve.
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. | Connect the starter motor positive cable.
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. | Connect the oil temperature and oil pressure
sensors. ![]() |
. | Install the generator.
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. | Install the crankshaft position (CKP) sensor
electrical connector.
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. | Install the power steering pump mounting
bracket.
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. | Connect and secure the CMP sensor electrical
connectors.
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Connect the KS electrical connector. ![]() |
. | Connect the engine coolant temperature (ECT)
sensor electrical connector. ![]() |
. | Connect the ignition coil-on-plug electrical
connections.
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. | Connect the VCT oil solenoid electrical
connector.
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. | Connect the cylinder head earth ground
connector.
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. | Install the ignition coil-on-plug cover.
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. | Remove the engine from the engine stand. |
. | Install the engine assembly. |